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Name:	John boy -	Reply
Subject:	Prop seal replacement on Mercury outboard
Date:	4/22/2012 3:01:15 PM

Can some one tell me how difficult it is to change the prop shaft seals on a 2005 60 hp four stroke Mercury outboard. I went to a marina that told me that it would cost 550 plus parts. I looks like that it could be done without removing the bottom end. It seems like you could pull out old seals after taking off prop and plate behind prop and replace new seals with seal driver. Any advice would be greatly appreciated. Thanks John

Name:	GoneFishin -	Reply
Subject:	Prop seal replacement on Mercury outboard
Date:	4/22/2012 3:22:59 PM

May be of some help. http://forums.iboats.com/showthread.php?t=454776

Name:	Osms -	Reply
Subject:	Prop seal replacement on Mercury outboard
Date:	4/22/2012 6:32:14 PM

Boating Magazine this month has an article on changing the seals. I'm not sure what brand of engine they showed but they did give good graphics of the process.

Name:	CAT BOAT -	Reply
Subject:	Prop seal replacement on Mercury outboard
Date:	4/23/2012 10:27:37 AM

Indeed you can change them without removing the lower unit. First off, I assume you are leaking oil from the propshaft. Before you go take the lower bearing carrier out, make SURE that is where the leak is. You have to remove the lower carrier because it is indexed to house two seals. (Special tool or creativity required) They are identical in most cases and are installed back to back (facing away from each other) The reason for this "double" install is one keeps water out, and the other keeps oil in. Of course, replace them both. The reason I said make SURE that is where you are leaking is because more times than not, the upper bearing carrier seal directly under the water pump impeller houseing fails and oil escapes into the exhaust tower and runs down and out from around the prop area. A common reason for upper bearing seal failure is the lack of changing the impeller. Although it is still pumping water, Over time the impeller looses some of its effectiveness and cooling water becomes less available. The Impeller base becomes worn, and being that is sits directly on top of the bearing carrier the carrier becomes hot. Most think that the impeller is only to pump water to cool the engine. While this is its most important function, this is not its ONLY function. That is why Marine shops stress impeller replacement. (Many people have said "It's another way for the mechanic to make easy money") Simply not true. If you are not 100% sure that your lower seals are bad, simply remove the lower unit, drain the oil and then pressurize the unit to 15psi (special tool required) and see where the leak is. $550 sounds a little high, but if it has given you 7 years of good service you may as well go ahead and do it right. Sorry for the long post, but I feel this is a very important subject.
CAT

Name:	John boy -	Reply
Subject:	Prop seal replacement on Mercury outboard
Date:	4/23/2012 10:57:42 AM

Thanks CAT, The small amout of lube is on the inside of the prop and is a slow weep which I have been told is probably fishing line wrapped in there. I am certain that leak is coming from prop shaft seals but like you advised I am changing th Impeller while I have it out of the water. Almost everyone says they will have to order. . CAT do you have these seals and impeller in stock??? Model is 60ELPTEFI 60 hp 2005 Let me know,, Thanks John

Name:	CAT BOAT -	Reply
Subject:	Prop seal replacement on Mercury outboard
Date:	4/23/2012 12:46:48 PM

Yes, we should have these in stock. I will make sure.

Name:	CAT BOAT -	Reply
Subject:	Prop seal replacement on Mercury outboard
Date:	4/23/2012 7:40:10 PM

That was kinda a waste of time.